Custom-made stencils designed and made to any size

We can make custom-made stencils to any size, this can include extra large paint stencils for use in car parks, factory floors, product cases, boxes or crate markings.

stencils are great for logo and branding marking wherever you need.

We can design and make them to virtually any design or size.

Stencils can be made in many materials the most common being metals for more durability or from plastics like polypropylene.
If used carefully and with some thought they can be used multiple times. please read on for more information on using them.

Sets of stencils to any size to suit your project

This set of stencils made in a 2mm aluminum which is nice and durable, was for a customer marking out a factory floor for good organization in their factory, they were to make up the following areas:

NEW PUMPS OUTBOUND
NEW PUMPS INBOUND
NEW PUMPS
SYSTEMS GOODS INCOMING

As well as the numbers 0 to 9 for marking the relevant bays and areas.
By having one of each letter they could use them multiple times meaning a saving in cost, once this job was done they had the stencils in stock for other future jobs, all they needed to do was re-arrange them to suit the job in hand.

Floor logos using custom-made stencil kits

A large logo stencil for TCR entrance bays, the stencil was 2200mm x 900mm in size and made in galvanized steel.
Our customer used them to lay down the resin floor paint in a yellow color to mark their logos on the floor.

With the stencil at 2200mm x 900mm we also made a simple crate so it could be sent to them but also for storage after the job was done. The main rectangle was laid on the floor in position first then the 3 internal discs were put in place, then using some custom-made spacers the internal discs could be centered perfectly on center in the recesses.
The spacers we designed for setting the discs on center are shown in the picture below.

Parking bay numbering and detailing stencils

This car park had a new resin floor laid. The parking bays needed marking out with bay numbers and detailing with disabled signs.

The disabled sign was cut in polypropylene and made in 6 panels making it easier to carry around and store.
Each panel was numbered so they could be assembled in the right order.

Once assembled the disabled logo measured 1200mm x 1000mm in size.

The set of numbers 0 to 9 were also cut in polypropylene and were 400mm high numbers with the outside plate being 500mm high.
We can make virtually any size stencil and can use different fonts, but when designing we do need to design in and add tabs to hold the inner parts of the letters in place which needs careful thought and design.

Shown above is a collection of 4 pictures showing several markings made with this kit of stencils, making the car parking bays clearly marked and nice looking.

Speed restriction logo marking stencils

This 5 mph speed restriction template was designed and cut in a steel sheet.

The main outside diameter of the circle is 1200mm.

Shown below is one of the finished markings on a resin floor and painted by our customer with a yellow resin finish

Extra large stencils for a multi-story car park

This stencil set was designed and cut for a project in a multi-story carpark. They required 1 off Disable stencil measuring 1480mm high and 1 off Arrow measuring 4000mm long x 500mm high.

We designed the parts so they could be broken down and also created a simple wooden crate for delivery and storage after the job was done.
The cad sketch above shows the design details, you can see it was designed to be broken into three parts.

The 4000mm arrow could be easily assembled accurately onsite using the connections we designed allowing the parts to clip together

Shown above and below are a couple of the painted arrows in the multi story carpark created using the 4mt long stencil.

Shown above are some of the Disabled parking bays in the multi story car park that have been painted using the extra-large disabled logo stencil

Extra large floor marking warning stencils and logos

Extra large warning stencil “NO ENTRY”
This was 5.6mtrs wide x 1.1mtr high cut in metal.
We designed it to break down into three parts that clipped together to re-assemble on site as can be seen in the cad sketch below.
We also manufactured a simple crate for transport and storage.

On the same project we also designed, cut, and supplied the extra large walking man logo and no entry symbol as seen below.

Factory floor bay numbering and detailing stencils
with application details.

This project required a load of bays to be set out and marked clearly on the floor of a large manufacturing factory.
We designed and cut the the set of stencils as seen above

Our customer roughly set out the locations on the floor and placed masking tape in position ready.
They then accurately positioned the stencils where they needed them and fixed them down with masking tape on the edges of the stencils.

Then they used a scalpel knife to cut through the masking tape using the stencil as a guide for the knife. They removed the stencils and painted over the masking tape.
Once finished and dried they removed the tape leaving the yellow markings as can be seen below.

Hazardous area quarantine bay marking stencil template kit

Our customer needed to mark out some Hazardous area quarantine bays.
They sent me the orange and yellow sketch shown on the left above.
We came up with a design that would clip together to create the stencils on the floor.
Our initial concept was sketched and emailed to them (shown in the middle above) and the design followed after approval shown on the right above.
The plan being they would mask off the main area with masking tape, they would place the stencils on the masking tape and carefully cut through with a scalpel to reveal the design in the masking tape. (This is their preferred method of application.)
They first used the templates with the main outside and inside square border shapes and then painted the cut area in the masking tape yellow, it was a quick curing resin so it dried/set very quickly and once dried they then re-applied masking tape to the newly painted yellow section and cut round the internal features and text and then painted this in a black resin paint.

The stencils were designed to fit together making up the full stencil template

The cad design below shows the completed stencil kit fully assembled.

Stencils can be used for all sorts of projects like the branding ones below

shown above is a Gretsch drum logo stencil cut into steel plate

Shown above and below are some simple box/crate logo branding for Lady Vintage, we designed the stencil using our customer’s supplied artwork and cut the logo design into a stencil, they used spray paint to simply mark their boxes with their branding.